Design:
•    Developed for 2 ml to 100 ml Vial Size formats.

Equipment is designed in 2 Parts:
•    One part of the equipment is operated in Grade C Background.
•    Another part of the equipment is operated in Grade B Background.

PP Vial transfer is a collection of the following supporting equipment:
•    Mobile LAF
•    De-Bagging Station
•    Dynamic Pass Box
•    Lid and In-Lay Paper Removing Station
•    Tub Invert and Removing Station
•    Buffer Conveyor
•    Mobile LAF is used for transfer of PP Vial Tubs enclosed in two Layered Bags. It is docked to De-Bagging Station. Peripheral Bag is cut open, before the PP Vial Tub enclosed in secondary bag is transferred to the De-Bagging Station in 90o Orientation.
•    Debagging Unit consists of Pneumatic holding grippers and cylinder unit for cutting Secondary Bag. Also comprises a pusher unit to transfer the tub onto the detachable conveyer present in the DPB.
•    Entry and Exit of DPB is provided with Isolation Shutters. The PP Vial Tub is transferred from Grade C to Grade B in Grade A Background.
•    In the Lid and In-Lay paper removal station, the Tub is held in the desired orientation by the positioners; So that the grippers connected to the Robotic Arm can remove the lid for the vacuum cups to pick the in-lay paper and drop the same in the bin.
•    In Tub Invert and Removal Station, the tilting plates hold and rotate the tub in a 180 degrees Upside down orientation. Vacuum cups pick and drop the tub in the bin.
•    The PP Vials are then brought to upright position before being transferred over the buffer conveyor by the pusher mechanism.
•    The PP Vials accumulated over the Buffer conveyor are then conveyed to the tunnel outfeed of the conveyor with the help of feed worm.
•    Thereafter PP Vials are transferred to the infeed star wheel of the filling machine with the help of existing conveyors and feed worm.

Utility Requirements:
•    Power Supply: 3 Phase, 415 V ± 10 V, 50 ± 5 Hz.
•    Compressed Air: 6 Bar.

Overall dimension of our equipment is customized, based on the line speed, space availability at site and client requested feature.

Key Features:
•    Design is in line with GMP and GAMP requirements.
•    In compliance with 21 CFR Part 11 requirements.
•    Equipped with necessary Safety and Process Interlocks.
•    With IPC Model; Customized Reports (Including Trends) can be provided