Vision based tray vials counting equipment

•    A piece of stand-alone equipment.
•    Specifically designed for reconciliation (100% Counting) purposes.

Meant for counting sealed containers such as:
•    Vials
•    PFS, Cartridges
•    Ampoules

Trays / Tub:
•    SS Trays
•    HDPE Trays (High–density polyethylene trays)
•    Nested Tubs

Utility Requirements: Power Supply
•    1 Phase, 230 V ± 10 V, 50 ± 5 Hz.

Counting methodology, adopted is:
•    Area Scan
•    Line Scan (For Ampoules)

Counting device:
•    Vision System (COGNEX Camera)

Counting / Scan Time:
•    Less than 5 Seconds (Depends on Operator Efficiency in line with the time taken for loading and unloading the tray / tub).

Counting Mechanism:
•    Vials-Ampoules-Cartridges collected in respective Trays (or) PFS-Cartridges placed in respective Nested Tubs are positioned.

Counting exclusions: Deviating / Defective units
•    Inverted / Fallen Vials - Cartridges - Ampoules - PFS
•    Vials without seals / flip-off
•    Cartridges without seals.
•    Vials and Cartridges with damaged seals.
•    Vials and Cartridges sealed without stoppering.
•    Ampoules with cracked/broken tip.
•    Container is not in line with the selected recipe.

Supporting Equipment:
•    Fixed Conveyor (At Infeed and Outfeed)
•    Through Belt Conveyor.

Key Features:
•    Is User Friendly in Operation
•    Comes With 3 Level Password Protection
•    Is equipped with PLC / PC for Monitoring and Controlling the System
•    All the dimensions and positions of doors are optimized to enable an easy access for Maintenance and Cleaning
•    Comes Along with GMP documentation like DQ, FAT, IQ, OQ, Manuals, MOC and Test Certificates.

Note: Overall dimension of our equipment is customized, and is based on the Tray and client requested feature.

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